Quality Assurance

INCOMING INSPECTION PLAN
Sr. NoItemsParameterType of checkQuantumAcceptence criteriaReferenceRecords
1Raw MaterialA)IntactnessVisual5 Bag/ LotNo damage information on packaging material grade Verification on bag No damage to PackagePurchase orderInward inspection report
B)Grade ConformationSupplier's ChallanSupplier challan
C)Physical Verification  
2MouldsA) Physical
B) First Sample
Visual
Measure
First SampleAs per DrawingAs per DrawingInward inspection report
3Packaging Material Physical Visual5 % per LotNo damage Supplier's challan Supplier's challan
Purchase FollowedInward inspection report


INPROCESS INSPECTION PLAN: Valves & Pipe Fittings
Sr. NoItemsParameterType of checkQuantumAcceptence criteriaReferenceRecords
1Moulding OperationDimension and Physical VerificationMeasure
Visual
First Sample 100%Drawing, No deformities no surface porosityDrawing 
2MachiningAs per DimensionMeasure100%As per DrawingAs per Drawing 
3Assembly of ValvesPhysical verification dimensionVisual Measure100%Proper within limitsAssembly drawingFinal inspection report


FINAL INSPECTION PLAN: VALVES
Sr. NoItemsParameterType of checkQuantumAcceptence criteriaReferenceRecords
1Hydro Tesing
a)Body Testing
b)Seat Testing
Leakage TestingVisual Check100%No Leakage Final inspection report
2PCD Drilling CheckDimension Dimension As per sampling plan inspection reportWithin limitsAs per Drawing 
3Packing Packing of Finished GoodsVisual 100%Intactness of packageOrder registerDelivery challan/Invoice


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